
This is the second time 3rd gear has snapped a tooth off the laygear, nothing wrong with 3rd gear to make this happen as it was replaced last time with new.
do you think I could help it from braking off by grinding a small radius on around where the teeth are machined, as there is a sharp edge there at the base of the tooth. They say it works on cranks so thought about this??
Here are the teeth in more detail,
I've have roughly arrowed where i thought a radius might work.



Cheers
Matt